ASSET INTEGRITY

NDT Services – RT / MT / DPT

At Generative HSE Compliance Systems Limited, we provide a comprehensive range of Non-Destructive Testing (NDT) services including Radiographic Testing (RT), Magnetic Particle Testing (MT), and Dye Penetrant Testing (DPT) to support safe, reliable, and compliant operations across high-risk industries.

Radiographic Testing (RT)

RT uses X-rays or gamma rays to inspect the internal structure of components such as welds, pipelines, and pressure vessels. It detects hidden defects like porosity, cracks, or inclusions without damaging the tested object. This method provides permanent records and high accuracy, especially in critical joints.

Magnetic Particle Testing (MT)

MT is used for identifying surface and near-surface flaws in ferromagnetic materials. A magnetic field is applied, and iron particles are dusted over the surface. Discontinuities disrupt the magnetic field, attracting particles to form visible indications of defects like fatigue cracks, laps, or seams.

Dye Penetrant Testing (DPT)

DPT is ideal for detecting surface-breaking flaws in both ferrous and non-ferrous materials. A visible or fluorescent dye is applied to the surface, seeps into any cracks, and is then made visible using a developer. DPT is especially effective for inspecting castings, forgings, and welds. All testing is performed by qualified technicians, in accordance with global codes such as ASME, API, and ISO standards. We also provide detailed inspection reports and support corrective actions where needed.

Asset Tagging and Tracking

We provide professional Asset Tagging services to
enhance visibility, control, and accountability across your physical assets.
Whether you’re managing a construction site, an industrial plant, or field
equipment, our solution ensures that every asset is properly identified,
traceable, and optimized for operational performance. We design and implement end-to-end tagging systems using durable,
weather-resistant tags and advanced identification technologies such as QR
Codes and Barcoding. Each asset is assigned a unique
identifier and linked to a centralized database, enabling real-time access to
critical information like

Asset location
Maintenance and calibration
schedules
Ownership and usage records
Condition monitoring and
inspection status

Asset tagging not only improves inventory accuracy but also plays a key role in risk management, regulatory compliance, and financial accountability. It supports ISO 55001 – Asset Management System requirements and streamlines your operations with minimal human error.

Inherent Safe Design (ISD) Review

Inherent Safe Design (ISD) Review service focuses on eliminating or significantly reducing hazards at the source during the design and early development stages of facilities, equipment, or processes. This proactive approach enhances operational safety, minimizes reliance on procedural controls, and supports long-term sustainability. ISD is grounded in the philosophy of “designing out risk” rather than controlling it after the fact. Our multidisciplinary team collaborates with engineering, operations, and project stakeholders to systematically identify and assess risks, proposing design-based solutions that eliminate or substitute hazards wherever feasible. Our ISD Review covers the following key principles:

Substitution: Replacing hazardous materials or processes with safer alternatives
Minimization: Reducing quantities of hazardous substances or energy
Moderation: Using less hazardous forms (e.g., lower pressure/temperature operations)
Simplification: Avoiding unnecessary complexity that can lead to operational errors

We integrate ISD methodologies into key design reviews such as HAZID, HAZOP, SIL, and FERA studies, in alignment with global best practices. Benefits of our ISD Review include:

Reduced potential for catastrophic incidents
Lower lifecycle costs due to less reliance on protective systems
Simplified operations and maintenance
Compliance with safety and environmental regulations from the ground up

Corrosion Management Plan (CMP)

We offer tailored Corrosion Management Plans (CMPs) designed to preserve asset integrity, ensure operational safety, and minimize costly unplanned outages. Our CMPs provide a structured, lifecycle-based approach to identifying, assessing, and mitigating corrosion risks across a wide range of industries, including oil and gas, power generation, manufacturing, and marine operations.

Corrosion is a leading cause of asset degradation and failure. Our comprehensive CMPs are developed in accordance with international standards such as API 570 and ASME B31.3, ensuring your systems are both protected and compliant.

Our Corrosion Management Plan includes:

Baseline assessments and corrosion risk mapping
Material selection and compatibility analysis
Design reviews to minimize corrosion-prone areas
Inspection and maintenance schedules
Root cause failure analysis of corroded components